PLC Scan Time Explained: How Cycle Time Affects Real-Time Machine Control
PLC scan time explained: the four-stage scan cycle, scan vs response time, jitter, and how to measure and optimise cycle time for reliable real-time machine control.
PLC scan time explained: the four-stage scan cycle, scan vs response time, jitter, and how to measure and optimise cycle time for reliable real-time machine control.
Machine vision for industrial quality inspection: cameras, lighting, algorithms and PLC/IIoT integration. How to build a budget vision system that reduces defects.
Key Takeaway: Edge computing in manufacturing processes data at the source — on the factory floor — reducing latency from 100–500ms (cloud) to 1–10ms (edge), cutting bandwidth costs by 60–90%,…
Key Takeaway: A PLC delivers deterministic real-time control for high-speed machine logic, an industrial PC (IPC) brings Windows/Linux computing power for analytics and SCADA, and edge controllers combine both -…
Key Takeaway: Predictive maintenance with industrial IoT combines vibration, temperature and current sensors with machine learning models running on edge gateways and the cloud, letting factories detect equipment faults weeks…
Key Takeaway: Edge computing and cloud computing are not competing architectures in modern manufacturing — they are complementary layers. Edge handles sub-50ms real-time control, OEE calculations, and offline resilience on…
Key Takeaway: The STM32G4 microcontroller with its 170MHz Cortex-M4F core, high-resolution timer (217ps), and built-in DSP instructions enables cost-effective field-oriented control (FOC) for BLDC servo drives — achieving sub-50µs current…
Key Takeaway: The ESP32 microcontroller, costing under $10, can replace traditional PLCs costing $500+ for many industrial automation tasks by running open-source ladder logic runtimes, Modbus RTU/TCP communication, and MQTT-based…
Key Takeaways 2026 is the inflection point for Edge AI in IoT: lightweight NPUs and AI accelerators are now shipping in sensors, IoT modules, and mid-tier gateways — not just…
At Automate 2026, one of the world’s largest industrial automation trade shows, Intrinsic — Google’s AI robotics company — unveiled what it calls the Intrinsic Intelligence Cell, a modular robot…